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TPO (Thermoplastic Polyolefin)

TPO has become the most popular commercial roofing membrane in North America, and for good reason. It's heat-weldable (creating watertight seams), energy-efficient (white reflective surface), and competitively priced. If you're spec'ing a new flat roof today, TPO is likely your default choice.

Key Specs

Best For

New construction, restaurants (grease-resistant), buildings prioritizing energy efficiency, and budget-conscious commercial projects. Top brands: Carlisle, Firestone, GAF, Johns Manville.

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EPDM (Ethylene Propylene Diene Monomer)

EPDM — the classic "rubber roof" — has been the workhorse of commercial roofing for 50+ years. It's the most time-tested single-ply membrane with a proven track record. Black EPDM absorbs heat (good in cold climates), while white EPDM reflects it.

Key Specs

Best For

Cold climates (stays flexible in freezing temps), reroofing over existing systems, and buildings where proven long-term performance matters most. Top brands: Firestone, Carlisle, Johns Manville.

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PVC (Polyvinyl Chloride)

PVC membranes are the premium single-ply option. Like TPO, seams are hot-air welded, but PVC has a longer track record and superior chemical resistance — making it the go-to for restaurants, laboratories, and any building with rooftop exhaust from kitchens or manufacturing.

Key Specs

Best For

Restaurants and food processing, chemical plants, buildings with rooftop grease exposure, and projects where long-term reliability justifies the premium. Top brands: Sika Sarnafil, Duro-Last, IB Roof.

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Modified Bitumen

Modified bitumen is an evolution of the traditional built-up roof. It combines asphalt with rubber or plastic modifiers (SBS or APP) applied in sheets. It's tougher than BUR, easier to install, and provides excellent waterproofing and foot traffic resistance.

Key Specs

Best For

Buildings with heavy rooftop equipment, areas needing regular maintenance access, cold climates (SBS mod bit), and projects where a multi-layer system adds redundancy. Top brands: GAF, Firestone, Polyglass.

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Built-Up Roofing (BUR)

The original flat roof system — built-up roofing uses multiple layers of bitumen and reinforcing fabrics (typically 3–5 plies) topped with gravel or a cap sheet. BUR has been used for 100+ years and still performs well, though it's being replaced by single-ply on most new projects.

Key Specs

Best For

Existing BUR roofs needing maintenance or overlay, projects where multi-layer redundancy is critical, and buildings where the gravel surface provides ballast and UV protection.

Commercial Metal Roofing

Metal roofing isn't just for houses. Standing seam and R-panel metal systems are increasingly used on commercial buildings, warehouses, and retail structures. They offer the longest lifespan of any commercial roof and require the least maintenance.

Key Specs

Best For

Warehouses, retail buildings, churches, schools, and any structure where the owner wants a 50+ year roof with minimal maintenance. See our full metal roofing guide →

Commercial Roofing Comparison

System Cost/sq ft Lifespan Best Use Case
TPO $3.50 – $7.50 20 – 30 yrs New construction, energy efficiency
EPDM $3.00 – $6.00 25 – 35 yrs Cold climates, proven reliability
PVC $5.00 – $10.00 25 – 35+ yrs Restaurants, chemical resistance
Modified Bitumen $3.50 – $6.50 20 – 30 yrs Foot traffic, multi-layer redundancy
BUR $4.00 – $8.00 20 – 30 yrs Existing BUR systems, ballasted
Metal $5.00 – $14.00 40 – 70+ yrs Warehouses, long-term ownership
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Pro Tip: Always Spec Membrane Thickness

For single-ply systems (TPO, EPDM, PVC), always spec at least 60 mil thickness. The cost difference between 45 mil and 60 mil is minimal compared to the added durability and warranty coverage you get.